Fluid capacity and type, valve body and solenoids charts. Contact zf for the most updated part number for example. Transmission service repair manuals pdf online download. Scan tool communicates with the tcm via can c plug connector 4e is sealed by. Sonnax offers direct replacement, oe quality valve body separator plate 95740046 for zf6hp192632 generation 1 applications. Mechatronic solenoid kit 6hp19 6hp26 6hp32 zf 1068298043 745i, 745li, 750i, 750li, 760i, 760li. Each revmax valve body has a predetermined protocol that is followed for each valve body type. Car must be brought into the shop and onsite to replace and reprogramming valve body transmission control units and other trp parts. We do not just go thru and replace what is bad on each specific valve body, instead, a standard protocol is followed that replaces all known failure prone. Halfmoon openings, at the midsection at the manual valve and at the opposite corner are used as leverage points to separate the plate from the castings. They incorporate a black silicon sealant bead to bond upper and lower valve body sections together once rebuild complete. We have the catalog zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf in stock and it is possible to order and buy it now. The u201cmu201d has a mechanical linkage to position the manual valve. The transmission features an aluminum case 7005 with an integral clutch housing.
Zf 6hp19 6hp19a audi mechatronic valve body vb to case sleeves kit 4pcs zf oem. Details about zf6hp19 6hp19 6hp21 valve body vb to case sleeve seal kit 4pcs zf oem. Throughout the years zf 6hp26 transmission problems starting to become more common. The mechatronic unit is remanufactured with the newest updates available at the time and only with 100 % original oem parts. The electronic product zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf is dealers software which contains full detailed information. We have the catalog zf 6hp19, 6hp26, 6hp32 functional descriptions automatictransmission pdf in stock and it. Spring installs into the case, followed by the thermal.
Be careful when purchasing a rebuilt zf 6hp26, our xp1 series is completely remanufactured from the ground up utilizing upgraded parts that address each individual failure point of the 6hp26. Each list for selective shims, snap rings or steel plate is listed in this section of the catalog. Thereby the excellent economy of fuel was provided, and the transmission differed in durability and maintainability. Zf6hp19 6hp19 6hp21 valve body vb to case sleeve seal.
Zf 6hp19 valve body repair zf 6hp19 valve body repair. In fact zf 6hp26 6hp19, 6hp28 is a very good transmission, powerful, bullet proof. Oem zf 6hp26 6hp28 valve body sleeve connector seal kit. The type plate is located on the main housing of the transmission. Released as the 6hp26 in 2000, it was the first sixspeed automatic transmission in a production passenger car. Automatic transmission gearbox zf 6hp19, 6hp21, 6hp26, 6hp28, 6hp32, 6hp34. This protocol insures that the customer gets the highest quality product each and every time. The m has a mechanical linkage to position the manual valve. Please measure the clearance according to the repair manual and select the required spare part from the table. Overheating, valve body issues and fluid loss where some of the issues at the forefront of this transmission. Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions.
They pulled the valve body, installed new manual valve assembly. Transmission repair manuals zf 6hp21, diagrams, guides, tips and free download pdf instructions. Mechatronic and valve body are only available as complete service mechatronic. Uniquely designed parts address root causes of valve body complaints by sealing critical pressure circuits. Zf suggests this be replaced on every valve body rr. Generation transmission model cast number id part number 1 6hp19 2632 a052b052 zx626040a a035b035 zx626045a a046b046 zx626046a a036b036, a051b051 zx626050a a047b047 zx626055a a053b053 zx626060a 2 6hp212834 a063b063 zx. Refer to figure 15 for channel plate exploded view and turbine speed sensor location on the channel plate. These units are notorious for several complaints, the most common being. Volkswagen and audi cars use a 6 speed transmission on many newer models. All mechatronics are shift pressure tested and all electrical shift currents are measured and adjusted by the computerized testsimulation system sil. Zf 6hp19 repair manual zf 6hp19 repair manual thank you very much for reading zf 6hp19 repair manual.
Auto trans valve body solenoid kit for bmw audi jaguar range rover volkswagen zf. Refer to figure 14 for lower rear v alve body exploded view and identification of valves. Zf 6hp19a vwaudi code 1071 040 xxx 6 speed in line awd full electronic control revision 042012. Released as the 6hp26 in 2000, it was the first sixspeed automatic transmission. Transmission repair manuals cvt re0f09a jf010e rebuild. There are a lot of other competitors out there offering rebuild valve bodies and sometimes it may seem hard to differentiate whats what and why. Zf6hp19 trans valve body rebuild kit sonnax zip kit gen 1. Zf 6hp19, 6hp26, 6hp32 functional descriptions automatic. Sonnax valve body diagram sonnax vacuum test point locations generation 1 sonnax vacuum test point locations generation 2 tools catalogue for this transmission. In this video we rebuild a zf6hp transmission as fitted to late model fords and bmws. Oem zf 6hp26 6hp28 valve body sleeve connector seal kit 6pcs. Download manual zf6hp1921 09l download manual 6hp19 catalog. Bmw will only recommend oem fluid of course, but its up to you. The interior of the valve body should be cleaned in the.
After the valve body is assembled we test the solenoids independently to verify both hydraulic and electrical functionality equal that of a brand new solenoid. Zf 5hp19 transmission valve body upgrade pressure regulator repair kit 0305 bmw z4 e85 3. Once the valve body is in position, insert the park rod into the manual shift lever and hold the valve body in place with a couple of bolts. The valve body is assembled, accumulators are being changing along the way, new solenoids are being installed and valve body can be installed in the car. Sonnax valve body diagram for 6r60, 6r80, zf6hp19, zf6hp26, zf6hp32 units. Zf 5hp19 transmission repair manual pdf zf 5hp19 transmission repair. Vacuum testing will allow you to identify worn areas. Refer to figure 19 for the locations of the orifices, checkballs, screens, and the check valves and springs that are located in the channel plate. The company offers a wide variety of innovative components used to remanufacture torque.
Information about rebuild transmission zf 6hp19 09l the design of this sixstep automatic transmission is standard, except for presence of range of the converter more than six. Transmission repair manuals cvt re0f09a jf010e, diagrams, guides, tips and free download pdf instructions. Because of the aluminum case, the tapered roller bearings of the transmission shafts must be fitted under preload. Valve body xpress company profile and news bloomberg. We have the zf 6hp19 valve body, demounted from the bmw z4 roadster coupe 2. Oring sizes vary depending upon solenoid, location, make, model and generation version. We alo fit a sonnax zip kit to improve shift quality. We recommend to use adobe pdf reader, to be sure all images graphics will display correctly. This is because heat expansion of the this manual has been compiled in an effort to assist in the repair of valve bodies for 5speed zf automatic. Valve body wear is common in many of the zf 6speed applications.
Zf 6hp26 transmission for sale, remanufactured rebuilt. Zf 6hp19 repair manual zf 6hp19 repair manual if you ally infatuation such a referred zf 6hp19 repair manual books that will offer. I change oil all off it, new filter reset the adaptation value 3. Valve body and mechatronic service sonnax aftermarket. Make sure you are using the latest design for your application. The zf 6hp26 was the first sixspeed automatc transmission in a production passenger car. The overall seal heights on these vary depending on application. Valve body off change gasket between the two plates zip kit instal. Zf 6hp19 6hp26 6hp32 functional descriptions automatic. Also, mechatronics repair is always accompanied by a torque converter repair, we also repair them, you can read about it here. This is a completely rebuilt valve body for the zf 6hp series of transmissions. In fact, zf in their infinite wisdom, made every single bolt head that you will work on from here on out, considering all the valve body and its components, serviceable via a t27 torx handy to have this in 2 or 3 socket forms, and also in key form, will be obvious later as you look at the valve body disassembly. Mechatronic and valve body are only available as complete servicemechatronic. We remove the electronic board with the selector position sensor, remove the solenoids and disassemle the valve body itself.
The differences between the 6hp21 and 6hp19 seem to only be the number of friction plates. Zf 6hp19 6hp26 6hp32 new genuine zf 1068 298 044 7 piece solenoid kit. Sonnax valve body plate 95740051 is a direct replacement for both oe valve body codes a036b036 and a051b051, due to supersession by zf. Pistons valve body 6hp26 6hp19 for automatic transmission. The shift solenoids are contained in the valve body, which zf refers to as. Be careful when purchasing a rebuilt zf 6hp26, our xp1 series is completely remanufactured from the ground up utilizing upgraded parts that address each. See other side of sheet for details on zip kit contents.
Zf 6hp19 6hp26 rebuilt, updated transmission valve body. Mechatronic solenoid kit 6hp19 6hp26 6hp32 zf 1068298043. These 6hp19 6hp28 models show a common issue with the valve body causing clutches. Zf bmw 6hp19, 6hp26, 6hp32 automatictransmission functional descriptions pdf free online. View recommended parts for quality repairs of common transmission. Cuque 1068298044 transmission shift control solenoid valve, gearbox solenoid valve for 6hp19 zf6hp26 zf6hp engine ford x3 x5 a6 a8 q7. In the end, if you cannot flow test the valve body after you are done, or vacuum test prior to reassembly, you are flying blind. Zf 6hp19 transmission manual free pdf file sharing. Finally each valve body is dyno tested on one of our fully computerized valve body dyno machines. Zf6hp19 zf6hp26 zf6hp32 transmission valve body separator. The results are compared against a brand new valve body and the data is then stored and.
Zf 6hp21 6hp28 rebuilt, updated transmission valve body. Level 10 audivw pts bulletproof valvebody 4hp19,5hp19,5hp24. Please, have the position number and model number prepared when you call. This item zf6hp19 zf6hp26 zf6hp32 transmission valve body separator plate by sonnax cuque 1068298044 transmission shift control solenoid valve, gearbox solenoid valve for 6hp19 zf6hp26 zf6hp engine ford x3 x5 a6 a8 q7. Sonnax valve body layouts provide a detailed overview of individual units making it quick and easy to determine whats available for the specific valve body youre working on. Use the zf6 valve body separator plate application chart to determine which plate is required.
Zf 6hp valve body separator plates now available, aftermarket valve body separator plates to suit both gen1 and gen2 zf 6hp series transmissions. Zf 6hp19 6hp21 valve body to case sleeve seal kit mechatronic kit 6pcs for bmw. Jan 18, 2015 simulation used to testing bmw 6hp19 mechatronic unit dynotest transmission valve body 6hp19 26. Strong thumps at engine start problems with torque converter lockup premature on and off disassembling.
Zf6hp19 6hp19 6hp21 valve body vb to case sleeve seal kit 4pcs zf oem. These plates incorporate a black silicon sealant bead to bond upper and lower valve body sections together once rebuild is complete. Zf6hp19 6hp19 6hp21 valve body vb to case sleeve seal kit. Snowboard mount gopro hero3 hero2 oem zf 6hp19z 6hp19 6hp21 valve body sleeve connector seal kit 6pcs bmw transmission. The bmw mechatronics have several well known complaints these include things like ttc clutch failure with overheating, harsh downshift, 21 downshift bump or 45 shift flare harsh upshift. This is what makes a revmax zf 6hp valve body superior to the rest. Perform a complete valve body rebuild on a zf 4hp22eh transmission with e9 7 pin, 4 solenoid valve body, in order to improve shift quality, and eliminate some anomolous behaviors of this notorious transmission. Click here to view pdf if the tech resource does not appear below. Refer to figures 16, 17, and 18 for valve body retainer locations in the various valve bodies. Each list for selective shims or snap rings is listed in this section of the catalog. Zf 6hp19 6hp28 transmission failures due to bad valve body and computer programming information. This item zf6hp26 zf6hp19 zf6hp32 solenoid kit 7 piece cuque 1068298044 transmission shift control solenoid valve, gearbox solenoid valve for 6hp19 zf6hp26 zf6hp engine ford x3 x5 a6 a8 q7 auto trans valve body solenoid kit for bmw audi jaguar range rover volkswagen zf. Everything about your zf 6hp26, 6hp19, 6hp28 transmission.
Valve body xpress operates as a remanufacturer of automatic transmission valve bodies and solenoids. Zf 6hp series transmission separator plates incorporate a black silicon sealant bead to bond upper and lower valve body sections together and should be replaced with every rebuild. Zf 6hp19 6hp28 transmission failures due to bad valve. Showing the location of small parts, installing new solenoids and installing the computer. Zf 6hp19 6hp28 transmission failures due to bad valve body. Jan 10, 2016 how a pressure washer unloader valve works with cutaway view duration. Generation 1 6hp19, 6hp26, 6hp32 generation 2 6hp21, 6hp28, 6hp34. These transmissions appear to have a high amount of failures due to valve body failures.